CASE STUDIES

Phelps Pet Products, a premium pet treat manufacturer, sought to expand their operations due to rising product demand and space limitations at their headquarters in Rockford, Illinois.

• The facility needed to accommodate key manufacturing equipment, including a freezer, cooler, ovens, meat grinders, and silos.
• Ensuring food safety standards and optimizing distribution processes were essential considerations for the expansion.

Zilber Property Group (ZPG) partnered with Phelps to identify a speculative industrial building under construction in Janesville, Wisconsin that met their needs for space, design flexibility, and proximity to their headquarters.

• The facility layout was designed to optimize production flow and food safety, with dedicated areas for processing, packaging, freezer storage, warehousing, distribution, and office functions.
• Specialized features such as food-grade flooring, drain systems, and underground piping were incorporated to support manufacturing and cooler/freezer requirements.
• Provisions for future expansion were included in the facility's design to accommodate long-term growth.
• ZPG collaborated closely with Phelps to manage the transportation and installation of critical equipment from Arkansas, ensuring a seamless transition to the new facility.

The expansion in Janesville enabled Phelps Pet Products to achieve substantial operational and strategic benefits.

• The new facility increased production capacity by over 50%, enhancing efficiency and enabling Phelps to meet growing demand.
• The custom and USA-made processing operation allowed Phelps to expand their product offerings and attract new customers.
• Proximity to their headquarters leveraged the expertise of existing employees and ensured a smooth integration of operations.
• The strategic location in Janesville provided access to regional advantages, fostering long-term growth and success for the company.